Automatic System Recovery of ceramic sludges into the grinding process and pre-atomization

The system has been designed and realized in order to automate the recovery of ceramic sludges  in process of pre-atomization grinding; during the production cycle of tiles, it will be generate different sludges, which:

  • by squaring and polishing lines;
  • by glazing lines and colours mills;
  • sludge and water residues from the centralized waste water plant and washings from slip department;

These substances can be included into the production cycle by means of laboratory tests in order to be able to produce a mixture of type “ecological”, but also correct for the production. Our system allows in an automatic way to dose the components in a precise way in order to respect the specific production requirements and then mix them together and send the solution directly to the tanks of the continuous mill.

In this way you will have several advantages, such as:

  • drastic reduction of the sludge delivery costs;
  • automatic control of the process and therefore reduction of defects in production;
  • automation of a process that was previously left to the experience of the operator manually.
  • recycling of 100% of waste water residual.
  • Limited operative costs.
  • easy interface between the whole plant to the operator and industry 4.0
  • Fast Payback of the installation.
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